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Nitric acid production is essential to UAN production

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UAN solution plant, Donaldsonville, LA

CF Industries produces UAN Solution at its Donaldsonville, LA complex. UAN Solution requires two intermediate products: nitric acid and ammonium nitrate solution. The basic process involves three major steps. These are nitric acid production, neutralization, and UAN mixing.

Nitric Acid Production: this multi-step process begins by vaporizing and superheating anhydrous ammonia, then mixing it with compressed air. Reacting this mixture over a platinum-rhodium gauze produces nitrogen oxides. The nitrogen oxide gases are then cooled and sent to the Absorption Tower, where cooled nitrogen oxides are absorbed in water to produce nitric acid.

Neutralization: nitric acid is chemically reacted with gaseous ammonia in the Ammonium Nitrate Reactor to form ammonium nitrate solution. Water is vaporized from it, producing a more concentrated solution.

UAN Mixing: the intermediate product, ammonium nitrate solution, flows into the UAN Mixing Tank, where it is combined with urea solution. The final product, UAN Solution, is then cooled and pumped to storage.